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PROJECTS & INNOVATIONS

Our Projects

Paschim Gujarat Vij Company Ltd. (PGVCL)

Turnkey based project for Supply and Installation of FRP Fencing around Distribution Transformers in various towns of PGVCL under IPDS.

Mangalore Electricity Supply Company Ltd. ( MESCOM)

Metering works in Rural areas of Dakshina Kannada and Udupi Districts of MESCOM, Karnataka under Deendayal Gram Jyothi Yojana under Partial Turnkey on Rate Contract Basis.

Hubli Electricity Supply Company Ltd. (HESCOM)

Replacement of Electro- Mechanical/ High Precision Meters by Static Meters ( including supply of meters) in Rural Areas of Hubli Zone, HESCOM under Deendayal Gram Jyothi Yojana on Total Turnkey basis.

Jodhpur Vidyut Vitran Nigam Ltd. (JdVVNL)

6 Projects for jDDVNL.
For more details Click Here .

Chattisgarh State Power Distribution Company Ltd. (CSPDCL)

Supply and Installation of FRP Fencing and flooring around distribution Transformer under various zone of City Circle- I CSPDCL Raipur City.

Bangalore Electricity Supply Company Ltd. (BESCOM)

Shifting of existing single phase Electro- static energy meters from inside to outside the consumer premises and fixing of meter protection box with accessories on partial turnkey basis in Davenagere Circle covers under Non RAPDRP Area.

Chamundeshwari Electricity Supply Company Ltd. (CESCOM)

Supply, Installation and Commissioning of SMC Boxes by shifting of existing single phase energy meter position from inside to outside the customer premises and to accessible point outside the premises with facilitating SMC Box with meter and accessories in RSD- 1 & RSD- 2, Hassan on Total Turnkey basis.

Maharashtra State Electricity Distribution Company Ltd. (MSEDCL)

3 Projects for MSEDCL
For more details.

PRODUCTION

With impeccable handpicked machinery from around the world, we manufacture products that deliver quality, consistency and cost-effectiveness.

 

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FRP Fencing

Minimises electrical fire occurrences in distribution transformers by protecting against un-authorised person or animal entry

Metal Division

Our metal capabilities include CNC fabrication by AMADA, Japan, MIG welding, automated phosphating system, power press shops, camel shaped conveyorized powder coating plant, and assembly lines.

SMC Division

We have compounding machines, hot compression moulding machines ranging from 50T-1000T, power press shops ranging from 2.5T-150T, grinding shops, router shops and assembly lines from pre to final assembly.

Pultrusion Division

Our power press, grinding and router ships work effortlessly along with the assembly lines to produce pultrusion lines

PRODUCTION

With impeccable handpicked machinery from around the world, we manufacture products that deliver quality, consistency and cost-effectiveness.

More SUCCESS Stories
RMC (11)

SMC Division

We operate compounding units, hot compression moulding machines, power press shops, grinding shops, router shops, plus complete assembly facilities seamlessly.

RMC (10)

Metal Division​

Our metal capabilities include CNC fabrication by AMADA Japan, MIG welding, automated phosphating system, powder coating plant and assembly.

RMC (8)

FRP Fencing

Helps reduce electrical fire risks in distribution transformers by preventing access from unauthorised individuals and stray animals effectively.

RMC (13)

Pultrusion Division

Our power press, grinding and routing shops work efficiently together with automated assembly lines to manufacture advanced pultrusion systems

Mitigating Power Theft - The MultiMeter Box Solution

 

Problem:

  • Energy Smart meters in Mumbra near Kalyan were
    tampered with to steal power. This was cited by
    Torrent Power as one of the first instance of power
    theft via smart meter tampering. The solution came
    from the introduction to Multi Meter Boxes: These
    cabinets are designed to accommodate multiple
    energy meters (single or three-phase) with a single
    incoming connection. Each meter’s connection ends
    within the box, drastically reducing tampering
    potential. The locked metering chamber houses the
    meters, while outgoing wires connect to an accessible
    chamber for linemen.

 

Multi Meter Box Strategy:

  •  Relocation & Grouping: Position energy meters
    outside consumer premises, especially in areas not
    easily visible from main roads, and cluster them
    together. This setup discourages individual
    tampering.
  • Access Control: Design meters to be inaccessible to
    linemen, allowing only the outgoing connection box
    to be reached. This further reduces chances of
    tampering from inside.
  • Enhanced Security with Multi Meter Boxes: These
    boxes, designed to accommodate multiple energy
    meters (single or three-phase), ensure connections
    end within the box. A locked metering chamber
    safeguards the meters.
  • Shielded Wiring: Wires, both incoming and outgoing,
    are neatly organized and protected within the boxes.
    Cable tray covers are employed to ensure a neat,
    complication-free setup, making them invisible from
    the outside and reducing tampering potential. 

Safeguarding Distribution Transformer Centres in Jaipur

 

Challenge & Government Guidelines:

  •  Rising incidents of public electrocutions due to
    unguarded access to electrical distribution
    infrastructure in Jaipur.
  • Activities like using transformer corners as urinals
    introduced grounding issues, amplifying electrocution
    risks.
  • Central Electricity Authority (CEA) stipulates fencing
    around accessible transformers:
    1. Shield uninformed public and animals from
    electrocution dangers.
    2. Contain potential fires and mishaps within the
    transformer vicinity.
    3. Ward off street vendors and unaware individuals,
    ensuring their safety.
    4. Preserve the cleanliness and functionality of
    transformer areas for lineman safety and repair
    efficacy.

 

Solution & Implementations:

  • The shift to FRP fencing aims to not only safeguard
    the public but also ensure the durability and efficiency
    of the Distribution Transformer Centres.
  • Metal Fencing: Initially adopted across Rajasthan.
    While effective, they were frequently stolen due to
    resale value, posing financial and technical challenges
    for Discom.

FRP (Fibre Reinforced Plastic) Fencing Advantages:

  •  Theft-resistant due to zero resale value
  • Sturdy and equivalent to metal
  •  Minimal maintenance and cost-effective
  • Rust-proof

Reducing Electrical Loss in Maharashtra's High-Density Zones

Problem:

  • Energy meters were situated in deeply recessed, poorly lit areas,making access and reading challenging.
  • Rampant meter tampering incidents were reported. Even when detected, intimidation and threats prevented whistleblowing.
  • Regions like Kalyan, close to Mumbai, witnessed up to 53% power loss primarily due to illicit power theft.

Innovative Solution: 

Introduction of RMC’s Multi Meter Boxes: These units encapsulate 12 meters in a single structure, complicating consumer efforts to single out their individual meters.

  •  By eliminating easy access points, these boxes ensure protection against tampering attempts.

  • Strategically relocating these boxes to main roads achieves dual objectives: simplifying meter reading tasks and reducing tampering. Their public positioning acts as a deterrent, making tampering attempts risky and less likely.

RMC Switchgears Ltd is a Jaipur-based company manufacturing smart energy enclosures, panels, and electrical safety solutions.